EXCEL™ spare parts for P&H® Electric Rope Shovels are high quality
We offer solutions to your rope shovel repair and spare-part issues. With an improved design, these parts offer reduced machine wear and increased performance.
What we offer
High quality spare parts for P&H Electric Rope Shovels
Optimise your equipment today with a wide selection of parts. By improving the design of the replacement parts, we provide solutions to traditional rope shovel struggles. Our spare parts for P&H® Electric Rope Shovels boasts better durability, improved performance and less machine wear.
The solution to machine wear
Because rope shovels are so massive and weigh so much, they often cause excess material to block the path, increasing machine wear and decreasing efficiency. Our P&H® Electric Rope Shovel replacement part designs increase the surface area, thereby decreasing excess material and increasing the overall performance of the machine.
From optimising the shovel undercarriage to improving drive shafts and the splined front idler, there are a number of solutions available for your machine troubles. Our business is one of the best worldwide for a reason. Optimise your operation, with these replacement parts.
Take full advantage of our expertise in applied mining and engineering, and use our mated pins and bushings together. We are confident that our pin and bushing sets will stand up to the mining industry’s heaviest demands. Be sure to have everything that you need on hand next time you need to do maintenance on your bucket.
Complete customised bucket pin and bushing kits
Variety of materials available
EXCEL™ Proprietary overlay pins
Our overlay pins are manufactured using an automated process to precisely control the depth that the overlay material penetrates the base metal. This process keeps the pin strong while adding the versatility that overlay provides.
Multi-pass overlay penetration is the key
Adds versatility without losing toughness
Capable in extreme applications
Proprietary overlay material with hardness ranged at 60+ hrc
Surface finish exceeds industry standards
Premium bronze bushings
Our premium high performance bushings are better because we concentrate on excellence. From the raw materials that select to our casting, cooling and machining processes, we are intentional about quality.
Maximum percentage of tin for tougher bushings that last longer
Innovative technology that distributes lead and other alloys uniformly for less friction and lower heat
Unique machining method to create perfectly concentric bushings
Highest grade raw materials to last longer
Casting technique that produces a tighter grain structure and fewer gas pockets to for significantly fewer defects
Features
Our spare parts offer the best possible return on investment
By improving the design of everything from undercarriage to front idler replacements, users can expect holistic solutions to issues related to repair and replacement issues. Better durability, performance and return on investment: this is what’s on the table for our replacement parts for P&H Electric Rope Shovels. The replacements are used worldwide.
We offer repair and spare parts for the following models:
We stock replacement components for the following P&H models
1900™
1900A™
1900AL™
1900ALC™
1900AL/LR™
2100B™
2100BL™
2100BLE™
2100BLM™
2100XP™
2100XPA™
2300™
2300MKI™
2300MKII™
2300XP™
2300XPA™
2300XPA-LR™
2300XPB™
2300XPC™
2300XPLR™
2800™
2800MKI™
2800MKII™
2800XP™
2800XPA™
2800XPB
2800XPC™
4100™
4100 BOSS™
4100CBOSS™
4100C BOSS™
4100CBOSS AC™
4100C BOSS DC™
4100A™
4100ALR™
4100C™
4100TS™
4100XPB™
4100XPC™
4100XPC-AC™
4100XPC AC-90™
4800XPC™
P&H Rope Shovel undercarriage parts
Standard offerings
Custom retention hardware to fully retain the pin head
Optimised internal cavity for thicker cross sections to reduce backbending
Forged one-piece rollers
Manganese track pads for durability in hard rock applications
Fully supported roll path
Straddle mount for front idler
Operational problems arise when conventional bearing blocks sieze to the idler shaft. Our straddle-mount design eliminates these issues and increases the overall lifespan through an enlarged thrust washer, helping to absorb greater thrust loads during machine operation, and increasing overall wear life.
Allows bushings to be rotated and replaced without breaking the chain
Indexable collars maintain proper end play
Optimised bushing grooving to resist wear and aid in lubrication
Swing and final drive shafts
4100A™ • 4100TS™ • 4100XPB™ • 4100XPC™
Available for most current P&H shovel models
Available as assemblies or individual replacement components
Completely interchangeable components and manufactured to original specifications
Save time and effort during change-outs. This high performance part increases bushing life, and simplifies maintenance. The unique design avoids the seizing of the idler shaft onto the bearing blocks. Save time by replacing bushings without breaking the belt.
Product highlights
Increased side load thrust surface area
92% increase in bearing surface area
Collared shaft allows for easier lateral adjustment
Existing reusable front idlers can be retro-fit for splined configuration
Stay on top of trends, analyses and innovations moving the mining industry.
Contact FLSmidth
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