Key Benefits

  • Lightest available screens
  • High open areas
  • Simple, safe replacement
  • Clip options to suit your existing screen deck

The world's most efficient modular panel system

For screen replacements, a process that is safe and quick is paramount. Our engineers have developed the world’s most advanced and efficient polyurethane screen panel—the knock on, knock out (KOKO) Modular Panels System.

 

How does it work?

Our LUDODECK KOKO Modular Panel System delivers the functional and economical advantages of a removable screening surface module for screen decks with a one-foot-square formatted support frame. A KOKO pin securing system stays in place in the poly-encased panel support structure, allowing you to replace the panels fast and simply.

Why invest in a LUDODECK KOKO Modular Panel System?

The reasons couldn’t be simpler – it’s a safer and more efficient screen system to help you increase throughput while protecting your workers. As well as having the lightest possible replacement screen available in its format, the KOKO system has also been engineered to have an open area equal to or better than any other one-foot-square system. 

Flexible applications

Designed to be flexible to the needs of your operations, the LUDODECK KOKO Modular Panel System is suited to a number of purposes, including:


  • Mineral processing
  • Aggregate industry

With the best available media and analyses, you win

Improved results start with an array of the highest quality polyurethane options and a custom needs analysis.

Array of media materials

 

We offer screening media in a variety of polyurethane grades. Our newest grade of polyurethane media was developed as we partnered with a trusted prepolymer supplier to combine the physical properties of rubber and polyurethane elastomers. This new addition to our offered materials has been proven in the field to be tough and long lasting even under harsh operating conditions.

 

As a leading supplier of mineral processing equipment, we have many years of experience with the advantages and limitations of each type of polyurethane so that we can provide media recommendations that are as customised as your processes.

 

Factors affecting screening media selection

  • Mineral type, size, physical characteristics and chemical properties

  • Operating conditions

  • Throughput

  • Optimum screening efficiency

  • Optimum open area for maximum efficiency and throughput

  • Target wear life

  • Cost effectiveness

  • Screen media design in relation to mass, securing system and apertures

 

Media selection optimisation assistance

 

Our media optimisation assistance works to improve production because we start with an array of the highest quality media options and then we perform an in-depth analysis of your product, feed and operating conditions to determine the best material for you.

 

DEM software

As part of our efforts to help you select the best media for your needs, we use technological tools such as discrete element method (DEM) software. We use the software to simulate pulp flows through the surface of your screen. With this information we can project the discharge rate, wear patterns and material distribution over the screen.

 

With the combination of our experience and DEM projections, we optimise:

  • Media selection to reduce panel wear and increase screen life

  • Deflectors positioning for improved mineral distribution

  • Feed impact condition and screening efficiency to increase the screen capacity

  • Screening efficiency

 

In the end, this process reduces your operating and maintenance costs.

Screening with a lighter, more efficient modular panel system

Reap the rewards that come when you choose the lightest, most efficient screens on the market, built with a safe and easy replacement process in mind.

Lighter screens

LUDODECK KOKO Modular Panel Systems have been designed with the lightest replacement screens available today. This makes them easier to handle and install and a safer option for your workers.

High open areas

With decades of experience in designing screen systems behind them, our engineers have ensured our KOKO System screens have an open area equal to, or greater than any other one-foot-square system. That allows you to increase the throughput of each screen without sacrificing the life of your equipment.

Simple, safe replacement

Say good-bye to staff injuries as these screens can be easily replaced without injury risk. The entire system can also be easily installed as a replacement for other pin systems.

An advanced polyurethane screen with multiple applications

If ease of installation and flexibility is what you need, KOKO Modular Panel Systems are the best choice for your operations. They are the safest and simplest screen system available on the market today.

Fast panel replacements

The KOKO system has been designed to allow you to easily change replace worn panels. The pin-securing system stays in place in the poly-encased panel support structure to enable fast and simple replacements.

Multiple applications

Whether you need screens for mineral processing, dewatering, sizing or coal processing, KOKO Modular Panel Systems are designed to suit your needs.

Easily convert existing equipment

We designed our modular panel system to be convenient in every way. You can convert your existing screen decking to our system without equipment modifications or a complicated conversion process.

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