- Low total cost of ownership
- Maximum productivity
- Fast return on investment
- Low energy consumption
- Emissions compliance
Achieve sustainable cement production with a new cement plant
Meet sustainable cement production goals with our full flowsheet offering
The cement production business is demanding. Cement producers today are faced with several key challenges as they aim to balance productivity, sustainability and quality. When considering building a new cement plant, it's not just the initial capital investment that is important. You need to consider the total cost of ownership over the full lifecycle of your cement plant.
As a total supplier of engineering, equipment and service solutions to the cement production industry, FLSmidth understands the full cement production flowsheet. Offering a unique combination of projects, products and services, we assist you at every step on the journey towards sustainable cement production – from plant design and financing to building, commissioning and operating the most productive and efficient plants in the industry.
Strong financial performance
Our focus on productivity across the lifespan of the plant results in direct bottom-line impact. With FLSmidth as your partner, you can achieve a higher return on investment, faster payback and stable cash flow. Choosing the right equipment and service agreements has a significant impact on your plant’s commercial performance. Plants built with FLSmidth equipment consistently deliver significantly lower total plant costs per tonne.
Full lifecycle support
We aim to give you a fast start to your sustainable cement production operations. Our process and engineering specialists guide and support you through all stages of a cement plant. In the early stages, we help with feasibility studies, project development and financing. Our engineers then design a new cement plant to meet your specific requirements.
During installation and commissioning, our onsite advisors work alongside your team to help you quickly reach full capacity. And once your plant is up and running, we support you with the complete range of products and services. Your productivity is our main objective, and we provide all the services and support necessary for you to maintain peak plant performance.
FLSmidth exceeded our expectations on numerous occasions, especially through their continuous availability in technical support and spare parts. They made special contributions through their expertise, attention to project requirements, and attitude towards service.
FLSmidth cooperates with finance institutions all over the world. Through strong connections and a unique approach, we can help you start your new cement plant project by facilitating access to competitive financing arrangements. With our financing expertise, you can reduce your time to market, maximise return on investment and mitigate risks.
Full flowsheet know-how
We have in-depth expert knowledge across the full spectrum of sustainable cement production – from engineering and procurement to construction and operations and maintenance. This means you can tap into the experience we have gathered from cement plants all over the world.
In addition, we currently operate and maintain several large cement plants around the world. We apply the experience and data we gain from these plants to our product development programmes and our cement production processes.
Sustainability is core to our business model, guiding our strategy today and tomorrow. To us, sustainability involves optimising all aspects of cement production that impact the environment. This includes the consumption of water, fuel and energy as well as particulate and gaseous emissions.
We build cement plants with specific technologies that drastically reduce environmental footprint
- Milling and grinding systems deliver exceptional efficiency and reduced power consumption
- Pyro systems achieve lower energy consumption and gas emissions
- Air filters drastically reduced particulate emissions
- Process optimisation and automation systems help you achieve more efficient plant operations
Committed to safe plant operations
We have an unrelenting focus on excellence in safety. In our own organisation, our ambition is to achieve zero accidents. Everyone at FLSmidth participates in extensive safety training. We transfer this approach to all of our cement plant projects, helping you to apply the highest levels of safety to your operations.
We also aim to leave a positive mark on the local environment and society. This means more than just creating jobs. Our experience shows that the best performing plants are often those with a local workforce. We have comprehensive programmes for training local employees.
The digital future
Digitalization is high on our agenda. By closely monitoring every step in the production, we collect and analyse data to constantly optimise and improve performance. Learnings from one project benefit others and helps us enhance productivity at your plant