Cyclone rebuild program: faster and more personal support

Reduce your onsite maintenance, stop worrying about on-site stocking, and maximize cyclone wear life to increase availability and uptime. Like new, or maybe even better than new? Not only do we restore your cyclone, but our trained technicians carefully inspect the wear patterns. We will make sure that you have the optimal liners for your operations. For example, to combat higher wear zones in cyclone's lower cones and apex, more wear resistant ceramics can be used.  


Based on the wear patterns, we will recommend the liner that ensures consistent performance throughout the unit’s operating life and achieves the longest maintenance cycle possible. Balancing the initial cost of a more expensive material, with the gain in operating life. Possibilities include Natural Gum Rubber, Nitride Bonded Silicon Carbide (CR), Reaction Bonded Silicon Carbide (CX) and Sintered Alpha Silicon Carbide (CZ).

We are very pleased with your program for several reasons. We do not have the shop facilities on site to perform rebuilds. We save time and money by not having to maintain a stock of rebuild parts. We have the assurance / guarantees by FLSmidth that the cyclone has been restored to full OEM specifications.

– comments from a Senior Maintenance Supervisor at a copper mine

Special offer on WEAR MAX® Epoxy Ceramic – free kit with every rebuild order!


Hard cured after only 4 hours

To celebrate our new service center, all new orders for cyclone rebuilds will receive one complementary WEAR MAX® Epoxy Ceramic kit. Our ceramic epoxy comes in a handy kit which includes everything you need to mix and apply. This gives you the flexible installation properties of epoxy with the hard-wearing properties of alumina ceramic, customisable to your unique equipment needs. And, WEAR MAX is hard cured after only 4 hours (at 23°C) – this allows for fast equipment lining repairs and reduces maintenance down time for your business. WEAR MAX works with pipes, chutes, silos, tanks, casings and much more. It adheres effectively to most clean and dry surfaces including metal, ceramic, rubber and concrete.

We are able to save almost 50% on the rebuild cost versus purchasing a new cyclone. Overall, this rebuild project has been successful.

– comments from a Senior Maintenance Supervisor at a copper mine

Fact sheets and brochures

Louis Thivierge

Sales Director, Eastern Canada
Tel.: +1 438 880-7767
Send me an email

Claudio Pechuante

Service Execution Manager
Tel.: +1 705 619 3648
Send me an email

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