Raptor Cone Crusher — your needs guide our design
Suitable for even your toughest applications, the Raptor Cone Crusher is built using direct client input and feedback, making it the most reliable and maintenance friendly option on the market. Due to the flexibility of speed we have the most versatile and productive crusher in the market. Revolutionise your mining projects, with the Raptor Cone Crusher.
Optimise your crushing requirements with the Raptor Cone Crusher
Every mining project is different, and that means that every mining project requires a unique solution. That is why we offer a range of Raptor Cone Crushers, customizable to meet your unique needs. Additionally, each Raptor Cone Crusher is designed using industry feedback, so you can operate secure in the knowledge that the most common concerns are being addressed, for better results at decreased costs.
Achieve maximum throughput with the new range of Raptor cone crushers available in R250, R350 and R450 models, specifically-designed for the aggregates industry. With an integrated user-friendly control system, these configurable, safe crushers are suitable for even your toughest applications.
Reducing your spend, maximising your product
- Raptor Cone Crushers have been designed with input from plant operations and maintenance personnel around the globe. This input has led to many designs and features that reduce your maintenance time while increasing production.
- New Raptor Cone Crushers have been designed to give you better access to the inside of the crusher through features like main frame inspection ports, cartridge countershaft boxes and the new socket-less design.
- Advanced automation
Raptor Cone Crushers employ advanced overload sensing technology to detect crushing force overload. If desired, our advanced automation system can take the necessary corrective action. The same advanced automation system can be used to optimise crusher performance with feed control, setting adjustment and monitoring of critical lubrication and hydraulic parameters. This mean improved efficiency and lower cost for your business.
Technologically advanced crushing solutions
Similar to the 350/400 Crusher, the 250 Crusher has slower speed ratios which give you greater flexibility in production, along with a durable, low-profile design and the ability to be fitted onto a portable chassis. The inverted tramp release cylinders keep hydraulics cleaner than conventional designs. Unique to the 250 is the integrated CSB as well as a single head bushing combined for easier maintenance and lower cost for your business. The 250 is a smart cone crusher with advanced control systems.
The Raptor 350 offers the versatility of slower speed ratios which give you more flexibility in production. This machine generates chips quickly and easily in high-stress applications with high force due to integrity of position. This model features advanced hydraulics which ensure protection from mechanical overload through bypass release. This also protects the hydraulic cylinders if the bladder in the accumulator fails. Dual acting tramp release cylinders provide protection as they provide both clamping pressure and clearing action in a tramp event. The Raptor 350 offers a mobile closed circuit plant. Productive and versatile, the 350 Cone Crusher is readily mounted and easily transportable on a portable cone/ screen chassis. The 350 is a smart cone crusher with advanced control systems.
The Raptor 450 cone crusher is ideal as a secondary crusher following a Jaw. This machine gives you more usable and saleable aggregate per ton processed than competitive models in its class. Versatile and highly portable, the Raptor 400 can accept primary-crushed ore with greater flexibility (up to 25 percent larger material) due to its 1.3m (52-inch) head diameter, large feed opening, high-pivot-point crushing action and wide crushing stroke. Outstanding gradation control and cubical product also make the Raptor 450 an excellent tertiary crusher for aggregate, asphalt or concrete products. The 450 is a smart cone crusher with advanced control systems.
Because of its large head diameter of 1.5 m (59.06 inches) and ideal eccentric motion, the Raptor 500 cone crusher can accept feed that is up to 25 percent larger than can be accepted by competitive cones with less throw or similar head diameter, while producing more material of desired cubicity and gradation. With a maximum diameter of 3.75 m (148 inches) and weight of 50,274 kg (110,833 lbs), the crusher’s size gives you flexibility for multi-site crushing opportunities. The Raptor 500 cone is built with a rigid three-arm frame and integral countershaft box mounted inside one of its three arms which reduces your maintenance time, improves the reliability of the gear and pinion and simplifies the backlash adjustment.
The Raptor 900’s 1.8m (70-inch) head diameter and integral countershaft built into the four-arm mainframe means the 900 is not only large, but it’s one of the most robust crushers in its size range. Like all Raptor models, the high pivot point and large crushing stroke offer better crushing action throughout the crushing chamber. The 900 leaps forward, improving throughput and acceptance of larger feed size. The crusher’s higher pivot point and larger crushing stroke provide the most productive 1.8m (70-inch) head diameter cone ever manufactured, resulting in better, higher output for your business. The dynamics of the 900 allow more crushing to take place from the first nip at the feed opening and continuously throughout the chamber, until the material exits the parallel zone.
Previously our largest cone crusher on the market, the Raptor 1100 breaks productivity barriers and features an integrated countershaft in a three-arm mainframe for unmatched durability. Whether accepting coarse feeds, intermittent feeds, high yields or simply high throughputs, the Raptor 1100 uniquely combines proven and modern technology in an excellent machine to meet your needs. The Raptor 1100 eccentric is a nodular iron casting, providing a high strength material with excellent machinability and surface finish critical to bearing longevity under high performance crushing conditions.
The Raptor 1300 Cone Crusher includes many exciting new features. One such is the integral countershaft assembly, which reduces maintenance time along with improving the reliability of the gear and pinion. The crusher’s spiral bevel gearing is the best combination of durability and reliability while minimizing gear noise, and is engineered to maximise resistance to pitting and breakage. Our new double acting tramp release and clearing cylinders reduces stress in the main frame lower flange with a multi-functional design. The increased throw and high pivot point crushing action ensures maximum throughput and application of connected horsepower and coupled with increase bowl travel production is increased while operating costs are lowered.
The Raptor 2000 Cone Crusher is a maximum capacity cone crusher for the most demanding high tonnage applications. The machine has been successfully applied in the most demanding crushing applications with full power consumption. With many industry-leading features such as fail safe hydraulics, integral countershaft assembly, enclosed counterweight assembly with replaceable non-contacting T/U seal arrangement and ductile iron eccentric, the Raptor 2000 is designed to meet the demanding needs of your high capacity and high demand mineral processing business. Specific features include: spiral bevel gearing, new double acting tramp release and clearing cylinder, along with new easy access to critical load carrying bearings offers a cone crusher design that will exceed previous expectations for cone crusher performance. Add to all this the features of significant eccentric throw and high pivot point crushing action and direct drive at 2500 hp with a variable speed option, and you won’t find a crusher that matches the Raptor 2000 Cone Crusher.