Gear Inspections
There are different levels of servicing. After receiving training from FLSmidth MAAG Gear service engineers, the operators employees are able to fulfill general maintenance work easier. Complex work has to be carried out by experts. FLSmidth MAAG Gear draws distinctions between the following types of services:
Typical gear inspection: this inspection comprises measurement of the vibrations of large gear units, assessment of tooth impressions and a visual inspection (as described below) of the condition of the gear. The vibrations are recorded, charted and analysed in our laboratories. The final report includes vibration spectrograms, an evaluation of the gearbox condition, and our recommendations for adjustment and repair.
Routine servicing: A visual inspection (as described below) will be performed. After that, the gear is stopped and opened. The service engineer checks the gear in detail and carefully. He performs various measurements and checks the condition of spare and unit parts. The results of his tests provide information about the condition of the gear unit and state of stored spare parts. Any incipient damage is detected at an early-stage and remedied. Through regular servicing signs of wear and tear can be observed and upcoming overhauls can be properly planned. This significantly reduces the risk of a breakdown and a loss of production.
Visual inspection: This short inspection is carried out during ongoing operation. The service engineer reads the operating data, measures vibrations and checks the condition of the gear unit. A closer examination is not possible during ongoing operation. The visual inspection provides an indication of a proper running gear. The condition of the spare parts on stock of the cement plant will also be visually inspected.
Overhaul: The customer can actively ensure a long life for the gear system by having it overhauled. The gearbox will be removed and carefully examined on site or in a local workshop. Damaged wear parts are replaced. The customer receives back a renewed and reliable gear unit.
Repair: In the event of damage the service engineers from FLSmidth MAAG Gear arrive very quickly. They conduct the repair on site if possible. If the damage is major the gear unit must be dismantled and repaired in a workshop.
For more information about service, inspection or maintenance of your gear, please visit our FLSmidth MAAG Gear website
