Quality Control

QCX Lab Supplies

Complete supply of all equipment required for sample preparation rooms, chemical laboratory and physical testing rooms. The product is targeted at green field cement plants, where a complete new lab organisation is to be established. In addition to the scope here described, FLSmidth may also deliver equipment for the 24/7 routine production laboratory, whether this is a manual or automated activity.

  • Facts...
  • Integration with QCX/Laboratory
  • Benefits

What is it?

Together with the QCX/RoboLab® and QCX/AutoPrep™ products and the options available within the "QCX Lab Supplies" product FLSmidth can cover any degree of automation level within the laboratories ranging from a state of the art laboratory to the basic laboratory.

The "QCX Lab Supplies" product is a complete supply from FLSmidth of all equipment required for the above listed activities. The product is targeted at green field cement plants, where a complete new lab organisation is to be established. In addition to the scope here described, FLSmidth may also deliver equipment for the 24/7 routine production laboratory, whether this is a manual or automated activity. For clinker and grinding plants, special tailored packages excluding part of the equipment are prepared. The laboratory equipment is based on European EN and/or American ASTM standards, mainly EN 196, EN 197, ASTM C109, ASTM C114 and ASTM C150. However, local or other standards can also be taken into consideration if required.

Regardless of the level of automation for the 24 hour/7 days a week (24/7) routine production laboratory at a cement plant, there will always be a certain level of laboratory work undertaken by manual procedures. These are normally carried out in the day shift of the normal 5 day working week. At a cement plant laboratory these work routines may typically be undertaken in these locations:

  • ‘Physical Testing’ room(s), where strength testing, setting time etc. are determined. Next to the "Physical Testing" room is an adjoining "Basin" room for storing the specimens in controlled temperature water bath.
  • ‘Chemical Laboratory’, were various analyses are carried out. Typical examples are fuel analyses, time consuming wet lab test and alike. Some of the tests falling under the 24/7 routine analysis procedures may be made here. The facility may include a dedicated balance room.
  • ‘Sample Preparation’ room(s), where samples for laboratory analysis are prepared and where different material properties are determined. Raw material sample preparation is a large part of the work load here.

 

QCX Lab Supplies
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Today most analytical instruments come with data export software facilitating that data generated can be picked by a LIMS, such as the QCX/Laboratory software module. When the production laboratory is manually operated the QCX/Laboratory software has typically only interfaced the X-ray equipment.

For automated labs, such as QCX/RoboLab, a wider range of analytical instruments, such as equipment for XRF, XRD, particle sizing, Blaine, C/S, colour are often integrated for automatic data acquisition. The automatic data acquisition need not be limited to automated scenarios. It can easily be expanded to cover additional instruments in the Chemical Laboratory and/or Physical Testing rooms. That is only a matter of obtaining additional driver licenses for the QCX/Laboratory software.

  1. As customer you will get a fast track to a state-of-the art equipped cement plant laboratory set-up, based on FLSmidth know-how
  2. We offer you our know how and expertise around cement plant laboratory operation
  3. The laboratory will be supplied complete and will therefore be up and running fast
  4. The standard scope of supply includes consumables for 3-6 months of normal operation
  5. All main analysis procedures and methods are described in a uniform way in English language
  6. When purchasing the laboratory from FLSmidth Automation you have the possibility to get a skilled FLSmidth laboratory technician to site for commissioning of the laboratory and training of plant laboratory personnel
  7. Service contracts can be made with one supplier

  • Main Office

    FLSmidth A/S
    Cement Technologies & Corporate Matters
    Vigerslev Allé 77
    2500 Valby
    DENMARK
    Tel: +45 36 18 10 00
    Fax: +45 36 44 11 46
    info@flsmidth.com
  • Main Office

    FLSmidth Inc.
    Cement Projects Americas
    2040 Avenue C
    Bethlehem, PA 18017
    USA
    Tel: +1 610 264 6011
    Fax: +1 610 264 6170
    info-us@flsmidth.com
  • Main Office

    FLSmidth Pvt. Ltd
    Cement and Minerals Projects India
    FLSmidth House, 34, Egatoor, Kelambakkam
    (Rajiv Gandhi Salai – Chennai)
    Tamil Nadu – 603 103
    INDIA
    Tel: +91 44 4748 1000 / 2741 1000
    Fax: + 91-44-2747 0301/0302
    indiainfo@flsmidth.com
  • Main Office

    FLSmidth Salt Lake City, Inc.
    Minerals Processing
    7158 S. FLSmidth Drive
    Midvale, UT 84047-5559
    USA
    Tel: +1 801 871 7000
    Fax: +1 801 871 7001
    info.slc@flsmidth.com
  • Main Office

    FLSmidth Wadgassen
    Material Handling Technologies
    Karl Koch Str. 1
    D-66787 Wadgassen
    GERMANY
    Tel: +49 6834 4700
    Fax: +49 6834 470-339
    wadgassen@flsmidth.com

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