Automation
Raptor® automated controls improve cone crushing performance by ensuring the crusher operates at optimal efficiency:
- Available in five packages for all Raptor Cone Crusher models
- Self-contained controllers provide full-time monitoring and automated controls
Raptor Basic Automation System
- Simple interlocks, pushbuttons and indicators monitor crusher’s performance and settings
Raptor Automated Interlock Automation System
- Simple programmable logic controller (PLC) establishes, calibrates and monitors crusher settings.
- One-button push start allows system to monitor lubrication and hydraulic pressures, temperature and vibration
- Features audio and visual indicator alarms
Raptor Full Automation System
- Combines PLC controls with Windows®-based Rockwell FactoryTalk View® SE interactive software
- Remotely controls cone crusher.
- Contains same basic controls, indicators and push start as Automated Interlock Automation System
- Provides data collection for trending, wear part replacement, diagnostics and troubleshooting
Raptor Custom Design Automation System
- Custom-designed automation systems provide complete automation integration within an operation
- Modify and incorporate any standard Raptor Automation feature to specific criteria and systems within plant layout.
- Custom Automation Systems can accommodate any stationary, portable or mobile plant system/design
Remote Liner Calibration System
- Affordable option to remotely manage a crusher’s CSS (closed-side setting) adjustment
- Eliminates safety and downtime associated with manual “slugging” for desired CSS
- Allows for frequent adjustments
- Improves crusher performance and product quality
- Available for Raptor cones and other crusher models with ring bowl adjustment
Package lube & HPU
The Package Lube System is designed and sized to provide the necessary supply of clean and cooled lubrication oil and is available in an air-cooled or water-cooled package, depending on requirement. Both systems are skid-mounted, designed to operate at a maximum pressure of 125 psi (8.6 Bars) and include:
Package Lube System 80 gal
- Full flow oil filter with integral pressure relief
- Replaceable filter element and two pressure switches to indicate filter element conditions
- Reservoir with oil level sensor, temperature sensor and a thermowell mounted oil heater
- Submerged oil pump attached to a vertically positioned electric drive motor
- Main system relief valve
- Crusher relief valve
The Hydraulic Power Unit is designed and sized to provide the necessary oil flow and pressures to operate bowl clamping, bowl adjustment, crusher cavity clearing and the tramp release systems. The power unit can be controlled locally at the push button pendent or at the Automated Control System (ACS) touch screen.
Hydraulic Power Unit (HPU)
The Hydraulic power unit includes:
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Cabinet with an integral oil tank and replaceable breather
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Vertically mounted electric motor
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Submerged hydraulic pump
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Solenoid valves
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Oil filter
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Remote-mounted pushbutton control panel