At-the-Face Mining

Dual Truck Mobile Sizer

The Dual Truck Mobile Sizer allows a significantly reduced truck fleet to service multiple benches or mine faces, providing the much needed flexibility while allowing the mobility and high productivity of a conventional shiftable At-the Face Mining System.

  • Equipment Details
  • DTMS Mobility

Description

The Dual Truck Mobile Sizer (DTMS) is an innovative technical solution that offers haul truck flexibility with complete mobility utilizing a shiftable face conveyor. In spite of a few new developments in semi-mobile station design that has yielded some improvement on reducing the cost of relocation, the fact still remains that most in-pit crushing stations can only be used in conjunction with a fixed conveyor system.

FLSmidth approached this challenge in a unique and innovative fashion by engineering a machine incorporating hinged, flat hoppers. The system can be relocated as the haul distances become too great. The following gives the sequential operation of the system, beginning with a truck backing into the skip.

When a truck backs into the skip, it will back against the curb in the floor of the skip. It will dump its load on the skip floor, pull slowly ahead, lower its bed, and pull away. After the truck clears the end of the skip, the skip can be raised. As the skip is elevated, it begins to pour material from the discharge of the skip and deposits the material into the apron feeder hopper. As material is introduced onto the apron feeder, the apron feeder begins conveying the material to the sizer. As the material leaves the apron feeder, it falls into the sizer where it is crushed to the appropriate size. After being crushed, the material is discharged onto the discharge conveyor where it is conveyed to the bench conveyor. This process is performed while another haul truck is depositing material into the twin skip.

Based on client preference, the DTMS is offered in two available models of mobility. 

  • Fully Mobile / Self Propelled
  • Semi Mobile / Crawler Transporter

A fully mobile version utilizing twin crawler tracks integrated into the main chassis is offered. This is a completely self-contained machine. Steering and maneuvering is accomplished by differential (skid) steering of each crawler. Four integrated and guided lifting cylinders are attached at the corners of each crawler frame. Extension of these cylinders allows the crawlers to contact the ground, thus raising the entire DTMS for transport.

When multiple DTMS systems are employed in the same mine, the semi mobile version of the machine becomes an economically viable choice. A single crawler transporter type machine can service multiple stations, reducing the overall initial capital costs, while still retaining a very high degree of mobility. The design of this semi mobile station is such that it significantly lowers the overall center of gravity of the entire machine as compared to current market systems, additionally allowing for a single move to relocate the entire DTMS.

In a conventional system, the overall design needs to provide sufficient clearance under each module for a typical crawler transporter to drive under for lifting and transport. The DTMS significantly reduces this height by using four lifting cylinders to raise the entire machine, allowing a conventional crawler transporter access for relocation of the system.

As we can see, this innovative crusher station is unique in many ways; especially in the area of mobility as compared to current technologies on a scale of this magnitude. The DTMS can literally be relocated as frequently as needed while minimal cost is incurred each time it is repositioned. - Not hundreds of thousands to millions of dollars as with current technologies.

Major operational savings magnify, as well as production rates when a holistic type system is employed. As previously mentioned, a typically system would include: 
  1. DTMS(s)
  2. Rail mounted overland hopper
  3. Shiftable face conveyor
  4. Out of pit overland conveyor
  5. Mobile Stacking Conveyor (MSC)

  • Main Office

    FLSmidth A/S
    Cement Technologies & Corporate Matters
    Vigerslev Allé 77
    2500 Valby
    DENMARK
    Tel: +45 36 18 10 00
    Fax: +45 36 44 11 46
    info@flsmidth.com
  • Main Office

    FLSmidth Inc.
    Cement Projects Americas
    2040 Avenue C
    Bethlehem, PA 18017
    USA
    Tel: +1 610 264 6011
    Fax: +1 610 264 6170
    info-us@flsmidth.com
  • Main Office

    FLSmidth Pvt. Ltd
    Cement and Minerals Projects India
    FLSmidth House, 34, Egatoor, Kelambakkam
    (Rajiv Gandhi Salai – Chennai)
    Tamil Nadu – 603 103
    INDIA
    Tel: +91 44 4748 1000 / 2741 1000
    Fax: + 91-44-2747 0301/0302
    indiainfo@flsmidth.com
  • Main Office

    FLSmidth Salt Lake City, Inc.
    Minerals Processing
    7158 S. FLSmidth Drive
    Midvale, UT 84047-5559
    USA
    Tel: +1 801 871 7000
    Fax: +1 801 871 7001
    info.slc@flsmidth.com
  • Main Office

    FLSmidth Wadgassen
    Material Handling Technologies
    Karl Koch Str. 1
    D-66787 Wadgassen
    GERMANY
    Tel: +49 6834 4700
    Fax: +49 6834 470-339
    wadgassen@flsmidth.com

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