Course Description

Kiln System Maintenance

The kiln is the main machine in the cement manufacturing process. Kiln maintenance and repair are critical
activities in ensuring the efficiency of the cement manufacturing plant. If not maintained properly, kiln runtime
will be reduced, causing substantial financial losses. This course introduces maintenance understanding, kiln maintenance procedures and techniques.

Learning objectives
The purpose of the course is to teach the participants the understanding of maintenance concept. How to perform the specified maintenance activities and repair works to prevent break downs and ensure desirable availability of the kiln system.

Benefits
The increased knowledge of maintenance, maintenance procedures and implementation of them will significantly improve the productivity of the kiln and increase plant efficiency

Contents of the course
- Modem maintenance, maintenance concepts implementation and management
- Preheater maintenance, design and function
- Design of kiln and kiln components
- Maintenance procedures for kiln shell and seals
- Maintenance procedures for kiln drive
- Maintenance procedures for kiln supports
- Alignment and kiln mechanical balance
- Maintenance and design of grate coolers.

Form
The course is a combination of theoretical classroom lectures, exercises and calculations.

Documentation
Each participant will receive a binder with a complete set of training materials

Target group
The course is designed for maintenance personnel