Quality Control

QCX Nucleus-Cs™

QCX Nucleus-Cs™

  • Container lab
  • Nucleus-L™
  • Nucleus-Cx™

Nucleus-Cs

Nucleus-Cs our container solution for OE-analysis directly in the process. Whether it's placed next to the EAF, LF or BOF - protected against the harsh environmental conditions in the melting shop, the Nucleus-Cs contains all equipment for a quick and accurate analysis of metal samples.

After cutting-off the filler pin with our PAL-CUT, the sample is introduced in the sample entry. Once the operator acknowledged the parameter at the touch panel, the sample will be transported in the robot cycle. If the temperature check is OK, the sample is introduced to the milling machine PAL-MIL where the sample surface is prepared for analysis with optical emission spectroscopy. Prior this a vision sensor checks the surface for holes and impurities. The analysed sample is stored in a storage box after being labelled.

 Nuclues C OE-container laboratory

Features & Benefits

  • insulated steel container with air condition for constant ambient conditions
  • sample feeding from outside of container
  • introduction/identification of samples via human-machine-interface (HMI) or barcode/RFID-reader
  • fast and reliable industrial robot for sample handling
  • automation system control by QCX Metals
  • intelligent water cooling system with different cooling profiles for hot samples
  • noble gas purifier for clean Argon supply
  • large capacity magazin for monitoring and re-calibration samples
  • fully automatic milling machine PAL-MIL with 2 independent milling heads
  • optical emission spectrometer (OES) fully automated and integrated
  • vision system for analysis of sample surface
  • radiation detection system
  • large capacity storage boxes for analysed samples
  • six pressurised container feet for shock-absorbing to protect fragile equipment
  • temperature sensor (pyrometer) for incoming samples
  • label printer for identification or easy recocgnition of samples
  • 250 to 400 samples per day - depending on application

Dimensions

  • length: 5700 mm
  • width: 2390 mm
  • heigth: 2500 mm
  • weight: 7000 kg

The Nucleus-L is the laboratory version of our successful container laboratory for OE-analysis Nucleus-C. It has more flexibility to include additional equipment and  auxiliaries but can also be interesting for revamp projects of existing laboratory container / express labs in the process.

The sample flow is the same as on Nucleus-C: After cutting-off the filler pin with our PAL-CUT, the sample is introduced in the sample entry. Once the operator acknowledged the parameter at the touch panel, the sample will be transported in the robot cycle. If the temperature check is OK, the sample is introduced to the milling machine PAL-MIL where the sample surface is prepared for analysis with optical emission spectroscopy. Prior this a vision sensor checks the surface for holes and impurities. The analysed sample is stored in a storage box after being labelled.

Nucleus-L

The Nucleus-Cx is our container laboratory for all kinds of x-ray analysis in the field. It contains the necessary sample preparation equipment like crusher, mill and press (combined in QCX Centaurus) as well as the X-ray spectroscope. For larger or more sophisticated applications like representative multi-stage-splitting several self-contained units can be merged together.

Nucleus-Cx is suitable for a large variety of applications such as analysis of drill cores, ad hoc extension of laboratory capabilities or process control in mining applications. 

Nucleus Cx

 

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