Grinding

HPGR for Minerals Industries

HPGR - High pressure grinding roller

The HPGR is a flexible crushing solution, highly suitable both for upgrades and new installations

  • Overview
  • Design

Benefits

  • Long wear part life
  • Low operational and maintenance costs
  • Short shutdown for wear part replenishment
  • Up to 20-30% reduced energy consumption

 

Features

  • Avanced skew control
  • Tramp control
  • Gabled frame for easier maintenance

 

The HPGR, developed by FLSmidth, ranks among the most advanced and efficient crushing units available. HPGR equipment is a modern and very energy-efficient comminution technology. During its relatively short history, HPGR technology has undergone significant development with machine roll wear surfaces & control philosophy.

In high-pressure grinding roller comminution the feed material is exposed to very high pressure for a short time. The high pressure causes the formation of microcracks in the feed particles and generates a substantial amount of fine material.

The pressed material can be fed directly to a given size ball mill, making it possible to increase the throughput of a given size ball mill and reduce the specific power consumption of the whole mill system.

If HPGRs are run correctly ball mills can be downsized and use smaller grinding media which will reduce steel ball consumption in the BM circuit substantially.

HPGR also promotes micro fracturing to expose minerals encased within the particular ore which increases liberation via recovery.

HPGR 3D rendering

 

HPGR Brochure
Click to download

 

 

Frame

The frame is built up of parts fitted together by removable pins. The upper and lower frame, linked by vertical end sections, together form a horizontal U-frame. The U-frame is closed by and L-shape end section that is hinged to the lower frame and folds down for easy removal of the roller assemblies.

 

Rollers

One roller is fixed while the other is horizontally movable and is pressed towards the former by four hydralic cylinders. The position of the movable roller depends on the characteristics of the material fed to the press.

 

Roller wear lining

FLSmidth's rolls are supplied with a lining of tungsten carbide studs. The studs provide a longer roller wear life than the hard faced smooth surfaced predecessor.

 

Feed control gate

To facilitate control of the "choke feed" press, FLSmidth introduces a motorised feed control gate located just above the roller surface. (The feed control gate is only required for choke feed)

 

Local machine control

The HPGR has its own local control panel (PLC), similar to other complex machines. The panel is used for testing and running the machine as well as for troubleshooting, independent of the central control system.

HPGR Cutaway

  • Main Office

    FLSmidth A/S
    Cement Technologies & Corporate Matters
    Vigerslev Allé 77
    2500 Valby
    DENMARK
    Tel: +45 36 18 10 00
    Fax: +45 36 44 11 46
    info@flsmidth.com
  • Main Office

    FLSmidth Inc.
    Cement Projects Americas
    2040 Avenue C
    Bethlehem, PA 18017
    USA
    Tel: +1 610 264 6011
    Fax: +1 610 264 6170
    info-us@flsmidth.com
  • Main Office

    FLSmidth Pvt. Ltd
    Cement and Minerals Projects India
    FLSmidth House, 34, Egatoor, Kelambakkam
    (Rajiv Gandhi Salai – Chennai)
    Tamil Nadu – 603 103
    INDIA
    Tel: +91 44 4748 1000 / 2741 1000
    Fax: + 91-44-2747 0301/0302
    indiainfo@flsmidth.com
  • Main Office

    FLSmidth Salt Lake City, Inc.
    Minerals Processing
    7158 S. FLSmidth Drive
    Midvale, UT 84047-5559
    USA
    Tel: +1 801 871 7000
    Fax: +1 801 871 7001
    info.slc@flsmidth.com
  • Main Office

    FLSmidth Wadgassen
    Material Handling Technologies
    Karl Koch Str. 1
    D-66787 Wadgassen
    GERMANY
    Tel: +49 6834 4700
    Fax: +49 6834 470-339
    wadgassen@flsmidth.com

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