More Crushing Force
Raptor® High-Performance Cone Crushers offer more crushing force with high pivot point and large crushing stroke for better end product shape and high production of salable material. Raptor Cone Crushers are the result of extensive research with the operators in the field. Our new design offers maximum productivity and maintenance benefits:
- Alloyed cast steel three-arm Main Fame; one oversized arm used for the Countershaft cartridge
- High-grade ASTM A148 cast steel on major components are weld repairable
- Built-up Head Seat area with wear indicator groove provides quicker repairs and reduced cost
- Head Skirt lends additional counterweight wear protection
- Counterclockwise Crusher Rotation opens bowl during a tramp event, protecting the crusher
- Hydraulic Tramp Release Cylinders install rod-end down, reducing rod scoring/seal damage and dust contamination
- Fewer Tramp Release Accumulators ease pre-charge pressure check and minimize maintenance
- Built-in Relieve Valve provides secondary protection if pre-charged pressure is lost
- Lubrication System’s submersible pump is less complicated and avoids leaks
- Superior bronze components resist friction and fatigue
- Fail-Safe hydraulic protection system minimizes structural overloads if an accumulator bladder should fail – protecting hydraulics and crusher
Automated features offer additional benefits:
- Advanced overload sensing technology with simple alarm or automated correction
- Feed control
- Closed-Side Setting (CSS) adjustments
- Monitoring of all critical lubrication and hydraulic parameters
- Fail-safe hydraulics via internal relief valve within dual-acting tramp release cylinders
- Mechanical overload protection in the event of an accumulator bladder failure
- Counterclockwise rotation to protect machine from excessive adjustment ring movement and in the event of ring gear brake failure
- Automated “Integrity of Position” to maintain constant CSS and position
- Multiple hydraulic cylinders for instantaneous return to CSS after a tramp event
- Rotating Bowl that adjusts for differential wear from segregated feed conditions
Size Reduction Versatility
The Raptor® High-Performance Cone Crushers are designed to operate and remain mechanically sound at lower eccentric speeds. The crusher speed can be selected to:
- Maximize throughput
- Target ideal size reduction
- Produce desired product shape
- Increase product yield
The versatile 500 hp XL500 Cone provides excellent secondary crushing capabilities, producing more material of desired cubicity and gradation than its competitors. It is a semi-portable unit offering higher capacity with multi-site setup flexibility.
The XL600 Cone can be installed to replace cone crushers with a 59-inch (1.5 m) head diameter or larger without major modifications to foundations or feed arrangements, allowing an increase in production capacity without major plant modifications.
The XL900 Cone can be installed to replace cone crushers with a 59-inch (1.5 m) head diameter or larger without major modifications to foundations or feed arrangements allowing for increasing production capacity without major plant renovations.
The XL1100 Cone can draw up to 1,200 hp and delivers production capabilities of up to 2,240 TPH (2,000 tonnes) at a 1-1/3-inch (35 mm) closed-side setting. The unit handles feed size up to 24 inches (620 mm)
The XL2000 Cone doubles the capacity of the XL1100 cone. This direct drive 2000 hp variable-speed machine has a significant eccentric throw and high-pivot point crushing action delivering production capabilities of up to 3,500 TPH (3,175 tonnes).
More Salable Product Per Ton
FLSmidth's Raptor® Cone Crushers produce more minerals or aggregates per ton processed:
Raptor XL1100 Cone Crusher Installation
- Large feed opening
- High-pivot-point crushing action
- Wide crushing stroke
- Large head diameter
The XL500 Cone can accept feed that is up to 25 percent larger than can be accepted by a crusher with less throw or similar head diameter, while producing more material of desired cubicity and gradation than its competitors. With a maximum diameter of 148 inches (3.75 m) and weight of 106,500 lbs (48,300 kg), the crusher’s size allows flexibility for multi-site crushing opportunities.
The XL600 Raptor Cone Crushers’ innovative design is ideal for quarries needing a large secondary cone crusher with maximum throughput capacity that approaches the 1,000 TPH (907 tonnes). The XL600 handles feed sizes up to 14 inches (360 mm) with the most active feed opening of any competitive model providing better product shape for higher yields of salable product.
The XL900 Raptor Cone Crusher, with its large 71-inch (1.8 m) crushing head has a maximum throughput capacity of almost 1,400 TPH (1,270 tonnes), handles feed size up to 14.57 inches (313 mm) and easily allows a reduction ratio of up to 6:4. The active feed opening provides a desirable cubical product shape for higher yields of salable material.
Powered by a 1,000 hp motor, the XL1100 Cone is designed to operate and remain mechanically sound at a wide range of eccentric speeds. Because of this versatility, the eccentric speed can be selected to maximize throughput, size reduction and product yield. Ideal for high-tonnage mining operations, the unit handles feed size up to 24 inches (620 mm) and allows a reduction ratio of up to 6:4.
The XL2000 Cone is ideal for high-tonnage mining operations and allows operators to reduce their circuit while increasing overall crushing throughput. The XL2000 cone offers several new features from FLSmidth, including double-acting tramp release and clearing cylinders and easy access to critical load carrying bearings.