Filtration - Pressure

Pneumapress in Minerals

Pneumapress filters, with heavy-duty steel filter plates, are perfect for dewatering minerals process slurries such as copper, lead and zinc concentrates, platinum concentrate, matte products from smelters and metallurgical products such as autoclave process slurries.

  • Concentrate Dewatering
  • Industrial and Biomass Applications
  • Minerals Applications

Pneumapress Model 30 filtering Lead Concentrate

 Model 30-14 for lead concentrate filtration

 

 M30-8 front view

 

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Minerals Applications

The first Pneumapress filters, installed in 1991 and still in operation, were designed for the heavy-duty application of dewatering precipitated silica at a geothermal mine in southern California.  Due to the corrosiveness of the slurry, which is supersaturated with chloride salts (up to 300,000-ppm), the filter chambers were constructed of C-276 alloy.  Due to the high temperature of the slurry, 110oC, no rubber or synthetic components are used inside the filter chamber.  Read more about the first Pneumapress filters. 

Since the first installation, the installation list has grown significantly, but the design principles are still the same: design and manufacture heavy-duty, simple-to-operate filters that minimize cycle time and filter area while maximizing utilization and throughput.

 

 

Features of Industrial-Grade Filters:

  • Filter plates constructed of 50-mm thick steel
  • Isolatable filter plates to maximize equipment availability
  • High temperature resistance for metallurgical process slurries - up to 150oC
  • Fast Cycles - minimize filter area required by maximizing cycles per hour 

 

Benefits of Pneumapress® Filters:

  • Low installed cost - small footprint
  • Low maintenance cost - no membranes
  • Dry filter cake

 

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Cost effective pressure filtration for platinum concentrates
SAIMM Paper

Industrial Installations

Pneumapress filters have been installed at:

  • Refineries
  • Power Generation Facilities
  • Quarries
  • Wastewater plants
  • Biomass-ethanol conversion plants

 



Pneumapress Model 8 Wastewater application

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Biomass Applications

Pneumapress® filters have found great success dewatering biomass feedstock in the biomass to ethanol conversion process.  Combining high temperature resistance and process versatility into a small equipment package, Pneumapress delivers great solutions for tough applications. 

 

Pneumapress at NREL

 

In some cases, the filter can be fed slurry directly from the reactor.  In the case of filtering hydrolyzate, keeping the slurry hot and under pressure has been shown to increase the solubility and hence removal of lignin from the biomass slurry.  No other pressure filter can offer this type of versatility in an industry that is constantly reinventing the process of ethanol production.

 

Biomass Filter Cake

 


Mineral Concentrate Dewatering

Pneumapress Filters have been installed on the following applications:

  • Dewater nickel-copper matte at a base metal refinery
  • Dewater lead and zinc concentrate
  • Iron ore concentrate (hematite) filtration
  • Precipitated silica filtration at a geothermal power facility
  • Dewater scrubber blowdown slurry at a smelter

 

 

 

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Hydrometallurgical Product Filtration

Due to the high temperature resistance of Pneumapress filter plates, good applications are hydrometallurgical and leached slurries.  In some cases (depending on the corrosive nature of the slurry) the selection of Pneumapress can eliminate the need for a cooling vessel, which simplifies the flow sheet.  In other cases, Pneumapress filters can use hot gases to achieve lower moisture contents than conventional filtration technology.

 

Pneumapress filters have been installed in electrowinning circuits and for pressure leach slurry filtration, both pictured below.

 

Pressure leach filtration: filter cake discharge

 

Pneumapress Model 1.3 in electrowinning circuit

  • Sales

    Craig McDonald
    Minerals - Sales (Western US)
    Tel: +1 801 526 2406
    craig.mcdonald@
    flsmidth.com
  • Services & Spare Parts and Upgrades

    Dan Igrisan
    Minerals - Customer Services (Midwest US)
    Tel: +1 815 356 0050
    dan.igrisan@flsmidth.com
  • Technology Center

    FLSmidth Salt Lake City, Inc.
    7158 S. FLSmidth Drive
    Midvale, UT 84047-5559
    USA
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    Fax: +1 801 871 7001
    info.slc@flsmidth.com
  • Regional Office

    FLSmidth Salt Lake City, Inc.
    7158 S. FLSmidth Drive
    Midvale, UT 84047-5559
    USA
    Tel: +1 801 871 7000
    Fax: +1 801 871 7001
    info.slc@flsmidth.com
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    Cement Technologies & Corporate Matters
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