Feeding

Belt Feeders

Regulate Material Flow by Volume or Tonnage or Both

  • Design and Features
  • Drive Systems
  • Experience

The Concept

We offer horizontal and inclined Belt Feeders for extracting bulk materials from under a dump hopper or regulating feed to a crusher or screen.  Belt Feeders can provide volumetric feed and even metering to prevent flooding.

A Belt Feeder consists of the following parts:

  • A fabric reinforced belt or a steel cable reinforced belt that carries the material. 
  • The belt is propelled by a Drive Pulley and Shaft
  • The drive shaft are rotated by a Drive Mechanism. 
  • A Tail Shaft and a Screw or Hydraulic Tensioning Mechanism
  • All these parts are mounted to a robust Steel Main frame.
  • Auxiliary equipment may include a feed chute, skirtboard, a discharge chute and a High Pressure Lubrication System

 

Superior Chutework Design

It all starts with the design.  Discrete Element Modeling (DEM) helps the designer predict how the material will flow through the chutework and determine how the material will affect the life of the wear liners and the belt.

CLICK HERE TO LEARN MORE ABOUT DEM AND WATCH AN ACTUAL DEM MODEL

 

Flow Control

A Belt Feeder can regulate the flow of material based on volume or tonnage or both.  The belt speed and the gate cut off height can be regulated to provide an even volumetric feed down stream.  A belt scale can provide feedback to the drive and control the tonnage.

Pin gates, also called Spile Bars, or Needle Gates can block off the in feed for maintenance.

 

 

 

Drive Types

Several types of drive systems are available depending on the application, preference and cost.

All include an electric motor, a reduction mechanism and often a speed adjusting device.

Hydraulic Drives

Hagglunds provides a Low Speed High Torque hydraulic drive that is very common for belt feeder applications.  Their robust design, variable speed and ability to provide full starting torque for an unlimited time provide advantages in this high-load application.  Above all, Hägglunds drives have a unique capacity to handle the starts, stops and heavy shockloads common to feeder operation.

 

 

An alternate type of hydraulic drive is based on a conventional electric motor and gear reducer.  A separate hydraulic motor (driven by the reducer) is required to control the speed. 

Variable Frequency Drives VFD

Because of advances in technology and cost competitiveness, Variable Frequency Drives are growing in popularity.  The parts include an electric motor, a planetary reducer and the VFD.   Speed adjustment is all electronic.

FLS is a leader in this technology and has installed some of the largest highest tonnage feeders in the world with VFDs.

 

HPGR Feed Australia

High Pressure Grinding Roll Feed

11,000 mtph Copper Mine Chile

3100 mm Wide Coarse Ore Feeder

HPGR Feed Indonesia

High Pressure Grinding Roll Feed

  • Main Office

    FLSmidth A/S
    Cement Technologies & Corporate Matters
    Vigerslev Allé 77
    2500 Valby
    DENMARK
    Tel: +45 36 18 10 00
    Fax: +45 36 44 11 46
    info@flsmidth.com
  • Main Office

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    Cement Projects Americas
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    USA
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  • Main Office

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    Cement and Minerals Projects India
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    INDIA
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  • Main Office

    FLSmidth Salt Lake City, Inc.
    Minerals Processing
    7158 S. FLSmidth Drive
    Midvale, UT 84047-5559
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    Fax: +1 801 871 7001
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  • Main Office

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    Material Handling Technologies
    Karl Koch Str. 1
    D-66787 Wadgassen
    GERMANY
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    Fax: +49 6834 470-339
    wadgassen@flsmidth.com

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