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The 2014 Annual General Meeting will be held on 27 March 2014. Read more here.
Generalforsamlingen 2014 bliver afholdt d. 27. marts 2014. Læs mere her.
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Corporate CommunicationsVigerslev Allé 77DK-2500 ValbyDenmarkcorppr@flsmidth.com
How it works Similar to previous coolers from FLSmidth, which revolutionised the way clinker coolers are installed, operated and maintained, the FLSmidth® Cross-Bar® cooler features:
Quick and easy to install, the FLSmidth Cross-Bar cooler ensures maximum availability with minimum maintenance. And with a completely new size and structure of its modules, it makes for an ideal new cooler or upgrade.
With its modular design, the FLSmidth Cross-Bar cooler is flexible enough to enable complete or partial upgrades of most existing clinker coolers.
Upgrading is worth considering if you would like to:
Your installed SF™ Cross-Bar® cooler can also be upgraded to achieve increased clinker transport, allowing greater throughput and more control of the clinker bed under heavily loaded conditions – all with fewer wear parts.Read more about the SF™ Cross-Bar® cooler upgrade here.Contact your FLSmidth representative for an ROI calculation tailored to your facility. Read the SF Cross-Bar cooler upgrade leaflet or FLSmidth Cross-Bar cooler upgrade leaflet for more information on the upgrade process.
Calculate your ROI Contact your FLSmidth representative for an ROI calculation tailored to your facility. Most plants show a return on investment within less than three years. Sample references Read about how the FLSmidth Cross-Bar cooler is performing at Capitol Aggregates in San Antonio, Texas, and Arabian Cement Company in Ramliya, Egypt.
The following design features lay the foundation for the cement cooler’s superior performance: 1. Separate clinker conveying and cooling systems Unlike other cooler designs, the FLSmidth® Cross-Bar® cooler separates the clinker conveying and air distribution systems. Reciprocating crossbars fitted above the stationary air distribution system effectively convey, mix and shear the clinker while at the same time preparing the clinker for efficient exposure to the cooling air. A further benefit to this separation is that gradual wear of the crossbars has no effect on cooler operation, and thermal efficiency stays high.
2. Stationary, sealed grate line The FLSmidth® Cross-Bar® cooler has no movable grate plates. There is no fall-through of clinker, and no undergrate clinker conveying system or gap management of grates is required. A static layer of clinker protects the air distribution plates against heat and wear, so the plates are no longer a standard wear part. A patented sealing design consisting of U- and C-profiles around the drive plates forms a dust trap, preventing clinker from entering the undergrate compartment. The sealing profiles extend throughout the entire cooler length, which means that during the reciprocating movement of the profiles, the ends are never exposed to wear by the clinker.
3. Self-adjusting mechanical flow regulators
4. Modular concept
The FLSmidth® Cross-Bar® cooler has few wear parts, meaning easy and economical maintenance. The crossbar and U-profile is one integral piece, held simply in place by wedges and pins and easily accessible from the overgrate area. During operation, a protective layer of clinker is maintained between the air distribution plates and the movable crossbars, which ensures a long lifetime for the air distribution plates.
Experience has shown that the maintenance of Cross-Bar® coolers is very predictable and simple to perform. This makes for increased flexibility of maintenance planning and prevents critical path situations during a typical kiln overhaul. When maintenance is required, it will normally only take a limited number of shifts to perform.