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Special Unloaders

Although Kovako has a range of standard models, Kovako also delivers custom built units. Custom built units are designed and built especially for a specific situation. The unit will be made to suit requirements such as the:

  • Material
  • Unloading capacity
  • Ship size
  • Type of discharge system (pneumatic / mechanical)
  • Support structure
  • Diesel or electric drive
  • Etc.

An electrically driven, rail mounted
unloader for 12.000 dwt ships

Although these units are custom built, standard components are used whenever possible. This reduces engineering time, cost, delivery time, documentation quality, etc.  

Material

Most Kovako unloaders are used for cement, but unloading of a lot of other materials is possible too.
In general, all heavy powders can be handled.

Typical materials that are handled by Kovako shipunloaders:
  • Alumina
  • Fly ash
  • Ground blast furnace slag

The conveyability of a lot of materials has been tested in our laboratory. Materials that have not been tested before can be tested on request. Based on the test results, the conveying system of the unloader can be adapted for the tested material.


Two alumina unloaders in operation

Unloading capacity

Kovako units can be delivered for a wide range of capacities.

Smaller units have nominal capacities below 100 tph.
Units up to 800 tph have been delivered.

The capacity Kovako specifies for its unloaders is the Nominal Capacity. This is the capacity that the unloader can achieve continuously until the clean-up phase starts.

When calculating the total unloading time of a ship, it has to be considered that the capacity of the unloader drops during the clean-up phase. The actual clean-up capacity depends on the efficiency of the clean-up operation.


High capacity unloader: 800 tph 

Ship Size

Kovako unloaders can be made for all sizes of ships, ranging from small river barges up to 40.000dwt ships.

The length of the suction arm and the section lengths are sized for the maximum size of ships that have to be unloaded, taking into account quay heights, tidal levels, etc.

Most suction arms have 3 arm sections. Road mobiles and units with special requirements (e.g. restrictions regarding transport dimensions) have 4 section arms.

If required, the suction arms are fitted with a rotary nozzle. This depends on factors like the material that has to be unloaded, required unloading capacity and ship size.


Suction arm in 40.000 dwt ship 

 Discharge system

A typical Kovako shipunloader has a pneumatic discharge system. The unloaded material is discharged pneumatically through a conveying pipeline all the way to the storage facility.

Kovako can also deliver units with a mechanical outloading system.
The outloading system can load the material directly into trucks or to a mechanical conveying system such as a belt conveyor.


CSP-unit with mechanical outloading direct into bulktrucks 

Support structure

Kovako units can be delivered with various support structures:

  • Road mobile trailer
    The overall dimensions of a road mobile units allow road transport of the unloader. The maximum ship size and capacity are restricted however.
  • Road capable trailer
    Road capable units can be transported over the road, but special permits are required. Some parts of the unit may have to be transported on a separate trailer. Maximum ship size and capacity are somewhat restricted.
  • Mobile platform
    Units that are designed for transport within the port area.
    A mobile platform can be self-propelling. If not, it is moved by a pulling vehicle (truck or front-end loader).
  • Railmounted gantry
    These units travel on rails on the dock or jetty. Typically, they are fitted with electrically driven bogie sets.
    The gantry can be made high if vehicles have to pass underneath the gantry.
  • Skid(s)
    Skid mounted units can be mounted on the quay or on a barge.
    All conveying equipment is built on one or more skids. The number of skids and the size of the skids depend on the unloading capacity, ship size and discharge length.


Skid mounted, electrically driven, unit on barge
For unloading of open top barges and fluidized barges
 

Diesel driven or electrically driven

Kovako shipunloaders can be delivered diesel driven or electrically driven.

Diesel driven units do not require any outside power source. The electrical power for the unit is delivered by an on-board generator.

Electrically driven units can be made for either LV or HV power supply.
If required, they are fitted with a cable reel and/or transformer.


An electrically driven, rail mounted
unloader for 40.000 dwt ships