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MAIN FEATURES • New crusher in a week • Capacity increased by 5-10% • Specific wear rate (g/t) reduced • Specific power consumption (kWh/t) reduced • Wear parts last longer • Less downtime • Less maintenance required • Maintenance facilitatedEnglish brochure
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| Hammer Crushers without inlet Grate |
| Stacker and reclaimer systems |
Vertical roller mills are widely accepted asthe most efficient means of preparing kilnfeed for the production of cement clinker.
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| ABC Air Blast Controlled cooler inlet |
▪ Total elimination of snowmen ▪ Innovative in-grate air blast system with non-return flaps ▪ Flexible control of blasting area, blasting frequency and blasting intensity
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| Air-to-Air Heat Exchanger |
The FLSmidth Air-to-Air Heat Exchanger is the proven method forhandling clinker cooler excess gas. It improves plant operationsand reduces operating costs by both cooling the hot cooler ventgas and by knocking dust out of the gas stream prior to enteringthe dust collector and the vent fan. - PDF 724 KB
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▪ Compact design ▪ Suitable for grinding any type of coal ▪ Long service life of grinding parts
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| Central Pipes For Cyclones |
▪ Improves cyclone efficiency ▪ Minimises clogging tendency ▪ Easy to install and maintain ▪ Readily available from stock
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| CIS-MFR Fixed Inlet Cooler Retrofit |
Simple design ▪ Easy, automatic operation ▪ Customized Mechanical Flow Regulator (MFR) pattern ▪ Constant and self-regulated air-flow to each grate plate ▪ MFR valves introduce pressure loss only as needed ▪ Active air-distribution reacts to process conditions ▪ Air-blaster channel maintain constant clinker flow
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▪ Reduction of fuel costs ▪ Environmental benefits ▪ Saving of fossil fuel resources
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▪ Highly reliable ▪ Low emission levels ▪ Efficient energy utilization
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▪ Robust design ▪ Low primary air consumption ▪ Adjustable swirl ▪ Adjustable air nozzle area ▪ Central fuel injection ▪ Suitable for alternative fuels
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▪ Simple to operate ▪ Lumpy waste derived fuel ▪ Efficient combustion ▪ Reduced operational cost
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| HRB (Heavy-duty Roll Breaker) |
▪ Maximum availability ▪ Unique position of shafts allows adjustment of gaps ▪ Large coatings easily broken down ▪ PDF 555 KB.
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| HRB MF Heavy-duty Roll Breaker Modular Frame |
HRB MF Heavy-duty Roll Breaker Modular Frame ▪ Maximum reliability ▪ Low maintenance ▪ Unique shaft arrangements ▪ Modular design ▪ PDF 1800 KB.
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▪ Complete customised solutions ▪ Reduced off-gas volume ▪ High efficiency and reliability
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| Multi-Movable Cross-Bar Cooler |
▪ Proven, reliable technology ▪ Flexible, horizontal design ▪ Reduced, predictable maintenance ▪ Consistenly high thermal efficiency. Featuring a cassette-based modular design, the Multi-Movable Cross-Bar Cooler is ideal for both new and retrofit installations. Cassettes come in various widths and lengths, and can be combined side by side or end to end to handle any volume of clinker. PDF 443 KB
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| Selective Non-Catalytic Reduction (SNCR) Systems |
Selective Non-Catalytic Reduction (SNCR) Systems ▪ Minimised NOX emission ▪ High ammonia utilisation ▪ Complete solutions ▪ Full process and service support ▪ PDF 670 KB.
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| Utilise the power of alternative fuels |
Market-leading products ▪ Solutions and services that help your reduce fuel costs and cut CO2 emissions ▪ Saving of fossil fuel resources
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| Ball Mills UMS, TMS and TUMS |
▪ Up-to-date technology based on proven design ▪ Multi-purpose concept featuring standard modules ▪ Customised sizing and layout to specific requirements ▪ 120 mill sizes with capacities ranging form 1,000 to 10,000 kW ▪ PDF 1609 KB
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▪ Allows stopping the mill in any position ▪ Facilitates mill servicing ▪ Turns the mill at about 2% of normal speed ▪ Saves starting and stopping the main motor ▪ PDF 1142 KB
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▪ Continously operating storage silo ▪ Free space under inverted cone bottom ▪ Low maintenance
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▪ Only 1/6 of the silo bottom area is aerated at the same time ▪ Continously operating storage silo ▪ Controlled flow ▪ Low maintenance costs
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| HRP - Hydralic Roller Press |
▪ Large power savings ▪ For new grinding plants ▪ For upgrading of existing plants ▪ PDF 1375 KB
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▪ For portland cement, slag & blended cements ▪ Low energy consumption ▪ Compact and space-saving design ▪ Smooth and reliable operation
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▪ Low maintanence ▪ High efficiency ▪ Simple Layout ▪ PDF 2146 KB
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▪ High efficiency ▪ Low initial and maintenance costs ▪ Highly adaptable and versatile ▪ Feed system extracts nibs and reduces wear ▪ PDF 1648 KB
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| Startup aeration system for powder coolers |
▪ Reduce problems associated with crash stops and plugging ▪ Minimize downtime ▪ Avoid costly cleanout delays ▪ Easy retrofit to existing coolers ▪ Remote or local operation
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▪ The ideal central drive for ball mills ▪ Extremely long service life ▪ Minimum maintenance ▪ More than 1600 units in operation worldwide
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| CF Controlled Flow raw meal silo |
| CFI Controlled Flow Inverted cone silo |
| CFMI Controlled Flow Multi-compartment storage |
| CFS Controlled Flow Storage silo |
| Fluxo Pump Retrofit - English |
| Fluxo Pump Retrofit - French |
| Fluxo Pump Retrofit - Spanish |
| Large pneumatic ship unloaders |
| Mechanical Ship unloaders |
| Our capabilities - Materials Handling equipment |
| Central Jet Pulse Filters |
▪ For conveying of raw meal, cement, precipator dust, coal meal ▪ Reliable and efficient in pneumatic systems ▪ Designed for easy maintenance
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| Fluxo Pump Retrofit - English |
Key components redesigned to achieve: ▪ Higher conveying capacity ▪ More stable operation ▪ Less maintenance and greater availability ▪ Lower power consumption
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| Fluxo Pump Retrofit - French |
Pièces clés de nouvelle conception permettant d'obtenir: ▪ Une augmentation de la capacité de transport ▪ Un fonctionnement plus stable ▪ Une maintenance réduite et une disponibilité accrue ▪ Une consommation d'énergie réduite
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| Fluxo Pump Retrofit - Spanish |
Componentes básicos de nuevo diseño para conseguir: ▪ Mayor capacidad de transporte ▪ Más estabilidad de servicio ▪ Menos mantenimiento y mayor disponibilidad ▪ Menor consumo de energía
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▪ Designed for the rigorous environment ▪ High efficiency ▪ Simple installation ▪ Optimal rotor stability and thermal endurance
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| Insertable Jet Pulse Filters |
▪ Designed for the rigorous environment of the cement industry ▪ High efficiency ▪ Simple installation ▪ Optimal rotor stability
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| Pneumatic Transport for the Fly Ash Management |
Fly ash intercept systems ▪ Process conveying with Fuller-Kinyon Pumps ▪ Dome storage and Reclaim ▪ Silo Aeration and loadout ▪ Fly ash blending ▪ Download PDF brochure ▪ 330 KB.
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| 2-way SK Valve with Replaceable Seat |
New design is interchangeable withexisting actuators. Download PDF brochure, 1Mb.
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| Our 650+ service people provide a trend-setting range of services. Whether you just need a dependable supply of parts or are looking to outsource your entire operation, our customer services department is able to support your business from A to Z.
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| Distributed Machine Control |
| Electrial services for cement plants |
| Fuller Ceramic Rotary Valve |
| Mechanical kiln inspection |
An ordinary hot-kiln alignment only prevents about 25% of the possible causes for kiln failure. Now, a comprehensive inspection from FLS can help you avoid almost 99% of all known kiln failures. Download PDF brochure, 2Mb.
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| Metallurgical Analysis of Machine Components |
| New rotating parts for SYMETRO gear units |
| Water Cooling Systems For Cement Mills |
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